NWS Fallbrook Main Gate Shade Canopy

Naval Weapons Station Fallbrook, Camp Pendleton, CA

Client: NAVFAC Southwest
Contract: N62473-15-D-4407, Task Order 0050
Delivery Method: Design-Build
Contract Type: Firm Fixed Price
Project Value: $293,108
Completion: September 22, 2017

Project Overview

This project consisted of the design and construction of a new shade canopy system for the main access control point (ECP) at Naval Weapons Station Fallbrook. The work included installing freestanding metal canopies to protect both inbound and outbound traffic lanes, as well as an additional canopy covering the vehicle inspection area. The improvements enhance operational efficiency and provide weather protection for security personnel and vehicles at one of the primary entrances to Camp Pendleton’s east side.

Scope of Work

Design and construction of freestanding steel shade canopies
Concrete foundations and structural steel framing
Metal roofing with integrated roof drains and leaders
Fascia elements, metal ceiling panels, and accessories
Canopy coverage for inbound lanes, outbound lanes, and vehicle inspection area
Traffic control planning and execution during construction

Project Challenges

Construction occurred at an active, fully operational main gate, requiring uninterrupted access and heightened security awareness.
Extensive traffic control coordination, including approvals and collaboration with both Marine Corps Base Camp Pendleton and the County of San Diego.
Post-award discovery that pre-engineered canopy systems were insufficient to accommodate military vehicles.
Identification of previously unknown underground utilities, impacting footing locations and structural layout.

Solutions

Developed and maintained detailed traffic control plans throughout construction, utilizing off-hour and weekend work to minimize operational disruption.
Engaged a multidisciplinary design team, including civil and structural engineers, to develop a fully customized canopy structure capable of supporting military vehicle clearances.
Adjusted foundation design to safely accommodate existing utilities without compromising structural integrity or schedule.